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Shanghai Ju Peng Bearing Co., Ltd.

Multi supplier of bearing industry

Service hotline: A kind of Thirteen billion eight hundred and eighteen million six hundred and thirty-seven thousand and eight hundred

Consultation hotline: A kind of 021-61396282

Fax: A kind of 021-61396283

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 Automation Shanghai giant Bearing Co., Ltd.

automation

Manufacturers around the world are facing more and more serious challenges, including cost control, productivity, quality and environmental sustainability. There is also a growing demand for flexibility, product customization and faster market placement. Solutions are increasingly dependent on Robotics and machine automation. Provide solutions to improve reliability and performance for OEM customers who produce mechanical equipment.

A kind of Solution Solutions

automation

Simplify complex functions

Manufacturers around the world are facing more and more serious challenges, including cost control, productivity, quality and environmental sustainability. There is also a growing demand for flexibility, product customization and faster market placement. Solutions are increasingly dependent on Robotics and machine automation. Provide solutions to improve reliability and performance for OEM customers who produce mechanical equipment.

Advantages of automation

Machine automation has solved many bottlenecks and problems in traditional manufacturing processes, and can also satisfy customers' needs and business requirements with new ideas.

Improve production efficiency

The automatic electromechanical integration machine usually does not maintain much, and the installation is quicker and the output control of the machine is better. Thereby increasing productivity.

Flexibility is higher

The mechatronics automatic machine is installed automatically, and parameters can be modified to meet the changing needs of customers more easily.

Better quality control

The improvement of machine function control means that the process is more stable and the product is more consistent. In addition, due to the automation of condition monitoring, the information is transferred to the fine tuning process immediately, and the missing functions are detected, so that the inspection time is reduced to a minimum.

Environmental advantages

Automation helps protect resources and enable enterprises to meet environmental standards. By reducing friction, energy can be saved. The amount of lubricating oil and grease required is less, which greatly reduces the amount of waste needed. In addition, the machine's mute operation reduces noise pollution.

Automation industry, applications, cases, and Solutions

Plastic molding

In addition to traditional hydraulic machines, more and more plastics injection molding equipment agents use various kinds of mixed ceramic products, and even electromechanical integration solutions instead of pure electric solutions to increase production capacity. Advantages: longer working cycle, higher loading capacity than hydraulic device, cost saving (energy, maintenance, etc.) high agent rate, high precision, cleanliness, electronic mechanical drive, 4 main shaft instead of hydraulic drive: injection shaft, molding clamp, ejection part, nozzle contact life long (about 40 million cycles, high reliability and low maintenance in short period (low to 2.5). High speed drive (up to 1 m / sec)

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 Plastic molding

In addition to traditional hydraulic machines, more and more plastics injection molding equipment agents use various kinds of mixed ceramic products, and even electromechanical integration solutions instead of pure electric solutions to increase production capacity.

Advantages:

Longer working cycle

High carrying capacity

More cost saving than hydraulic devices (energy, maintenance, etc.).

High agency rate

High precision

Cleanliness

Electro mechanical drive 4 main shaft instead of hydraulic drive: injection shaft, forming clamp, ejection of parts and contact of nozzle.

Long service life (about 40 million cycles, high reliability and low maintenance)

High speed drive (up to 1 m / sec) in short period (low to 2.5 seconds).

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Metal connection

For example, in the automotive industry, the challenge is to reduce weight because engineers are trying to reduce weight by integrating and connecting thinner light steel or aluminum as traditional materials. This requires more flexibility in design technology to simplify process conversion, thereby improving accuracy and reducing environmental impact. Continuously support the needs of engineers, and propose solutions to meet these challenges and improve environmental performance.

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 Metal connection

For example, in the automotive industry, the challenge is to reduce weight because engineers are trying to reduce weight by integrating and connecting thinner light steel or aluminum as traditional materials.

This requires more flexibility in design technology to simplify process conversion, thereby improving accuracy and reducing environmental impact.

Continuously support the needs of engineers, and propose solutions to meet these challenges and improve environmental performance.

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carry technology

Robots are the key elements of lean agents, and real-time agent systems will save time and money. These programs support actuators and electric linear platforms, industrial pillars, and other actuators and systems that require high accuracy and repeatability.

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 carry technology

Robots are the key elements of lean agents, and real-time agent systems will save time and money. These programs support actuators and electric linear platforms, industrial pillars, and other actuators and systems that require high accuracy and repeatability.

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Linear actuator
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 Linear actuator
Servo driver

Automation market pays great attention to cost. It is essential that agents need more flexible equipment to shorten production time. We need to shorten the agency time as much as possible so as to increase our capacity. The electric solution can reset the device and change its function. There is no need for mechanical adjustment of the electric cylinder. In addition, the electric cylinder has different speed and precise positioning. The cost of energy is a big problem. The electric cylinder greatly improves efficiency. Compared with the cylinder, the electric cylinder can save up to 90% of the energy cost. Electric cylinder modularity can connect your commonly used motor in a simple way. Combined with its drive technology and SIEMENS motor.

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 Servo driver

Automation market pays great attention to cost. It is essential that agents need more flexible equipment to shorten production time. We need to shorten the agency time as much as possible so as to increase our capacity. The electric solution can reset the device and change its function. There is no need for mechanical adjustment of the electric cylinder. In addition, the electric cylinder has different speed and precise positioning.

The cost of energy is a big problem. The electric cylinder greatly improves efficiency. Compared with the cylinder, the electric cylinder can save up to 90% of the energy cost.

Electric cylinder modularity can connect your commonly used motor in a simple way. Combined with its driver technology and SIEMENS's motor knowledge, an integrated system has been developed. Thanks to cooperation, we bring you a straight line motion solution.

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Linear guide rail

Linear guides provide reliable motion and precise positioning for automated applications. These low noise, low friction motion units are designed for high speed and heavy load applications and are easy to install. To provide customers with a variety of sizes and types of linear guide, you can choose whether lubrication system.

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 Linear guide rail

Linear guides provide reliable motion and precise positioning for automated applications. These low noise, low friction motion units are designed for high speed and heavy load applications and are easy to install. To provide customers with a variety of sizes and types of linear guide, you can choose whether lubrication system.

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Miniature linear guide

The miniature linear guide is stable, reliable and easy to install. It can reduce maintenance and extend service life as far as possible. The stainless steel structure can prevent corrosion, and compact design can reduce the overall assembly size. The miniature linear guide has various guide rail sizes and slider styles, which can meet most of the space constraints and carrying capacity requirements. It is almost the perfect choice for all automation equipment. We also provide customized solutions.

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 Miniature linear guide

The miniature linear guide is stable, reliable and easy to install. It can reduce maintenance and extend service life as far as possible. The stainless steel structure can prevent corrosion, and compact design can reduce the overall assembly size.

The miniature linear guide has various guide rail sizes and slider styles, which can meet most of the space constraints and carrying capacity requirements. It is almost the perfect choice for all automation equipment. We also provide customized solutions.

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Precision guide

Besides providing an ultra precision movement, the precise guide rail also provides near frictionless motion in linear positioning. The acyclic ball and roller guide provide extremely stable operation, which can provide better comfort for patients; while low friction and low noise running guides ensure accurate manual positioning. Precision guide rail is suitable for patients with heavy load occasions, and can meet almost all applications and design requirements.

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 Precision guide

Besides providing an ultra precision movement, the precise guide rail also provides near frictionless motion in linear positioning.

The acyclic ball and roller guide provide extremely stable operation, which can provide better comfort for patients; while low friction and low noise running guides ensure accurate manual positioning.

Precision guide rail is suitable for patients with heavy load occasions, and can meet almost all applications and design requirements.

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Linear ball bearing

The linear ball bearing integrates adjustable precision, low friction and long service life. It provides a flexible, easy to integrate and lower maintenance demand for designers. The miniature linear ball bearings series provides a durable stainless steel raceway, which is an ideal choice for reducing the size of the linear motion shaft. Engineering support can help your design team choose better bearings for specific application needs.

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 Linear ball bearing

The linear ball bearing integrates adjustable precision, low friction and long service life. It provides a flexible, easy to integrate and lower maintenance demand for designers.

The miniature linear ball bearings series provides a durable stainless steel raceway, which is an ideal choice for reducing the size of the linear motion shaft. Engineering support can help your design team choose better bearings for specific application needs.

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positioning system

The positioning system series includes high dynamic and multi axis systems from compact, non driven slider to linear motor drive. It is a cost-effective option for a series of steering and driving applications. The positioning system can provide standard configuration or redesign according to special requirements, and provides the following advantages: all parts are perfectly matched with each other, can be used for embedded design at any time, save design and procurement time, and easily realize multi axis solution service.

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 positioning system

The positioning system series includes high dynamic and multi axis systems from compact, non driven slider to linear motor drive. It is a cost-effective option for a series of steering and driving applications. The positioning system can provide standard configuration or redesign according to special requirements, and provides the following advantages:

All components match perfectly.

Can be used for embedded design at any time.

Save time for design and purchase

Easy implementation of multi axis solution

Sexual services

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Roller screw

Roller screw assembly is a high quality product and is widely used in systems requiring precise driving. The complete configuration can provide a custom designed screw for all types of nuts and provide complete components for small batch products. Can provide a complete set of attachments, and can be fully assembled after delivery.

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 Roller screw

Roller screw assembly is a high quality product and is widely used in systems requiring precise driving.

Complete configuration

For small quantities of demand products, all kinds of nuts can be provided with custom designed screws, and complete components can be provided. Can provide a complete set of attachments, and can be fully assembled after delivery.

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Miniature roller screw

The miniature roller screw is the ideal choice for compact and high performance design. It can operate at low friction and run at a high speed and lower the maintenance demand later. These mute running rollers are durable and can withstand light to moderate radial and thrust loads, and can provide multiple types and designs. It can provide stainless steel, seal or dust cover, and various lubrication options.

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 Miniature roller screw

The miniature roller screw is the ideal choice for compact and high performance design. It can operate at low friction and run at a high speed and lower the maintenance demand later.

These mute running rollers are durable and can withstand light to moderate radial and thrust loads, and can provide multiple types and designs. It can provide stainless steel, seal or dust cover, and various lubrication options.

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Roller screw rod

The roller screw transfers the load from the nut to the shaft through the barrel shaped screw. The design significantly increased the diameter of the contact surface and the number of contact points to achieve a series of benefits: high fixed load (SR-SV) high rotation speed (SR) high acceleration rate and deceleration rate (SR) long life cycle at high cycle rate (SR), high reliability (SR-SV) ability to resist harsh environmental capacity (SR) against impact load (SR). The lead is small and the positioning accuracy is high (SV). When the speed becomes very important, the nut rotation design (SR) can be used to remove the nut from the screw shaft.

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 Roller screw rod

The roller screw transfers the load from the nut to the shaft through the barrel shaped screw. The design significantly increased the diameter of the contact surface and the number of contact points to achieve a series of benefits:

High fixed load (SR-SV)

Very high rotation speed (SR)

High acceleration rate and deceleration rate (SR)

Long service life at high cycle rate (SR)

High reliability (SR-SV)

Anti harsh environmental capability (SR)

Ability to withstand impact load (SR)

Small lead and high repeatability (SV).

When speed becomes very important, the design of nut rotation can be used (SR).

The nut can be removed from the screw shaft frequently (SR- most SV).

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Rolling bearing

We provide a variety of bearings to meet all application requirements, including from quiet, smooth operation to long-term reliability. Exploring your application together, you can easily choose the right bearing solution for the specific application based on the interactive engineering product catalog - you only need to enter the running conditions to view the appropriate product selection list.

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 Rolling bearing

We provide a variety of bearings to meet all application requirements, including from quiet, smooth operation to long-term reliability.

Explore your application together

You can easily choose the right bearing solution for the specific application based on the interactive engineering product catalog. You only need to enter the running conditions to view the appropriate product selection list.

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Magnetic bearing

When the magnetic bearing is rotated, there is no surface contact, so there is no wear and no lubrication. It will not cause loss of biological materials or stop operation due to contamination. Magnetic levitation bearing combines the characteristics of precision rotation and smaller vibration. It has a series of advantages: no lubrication, cleanliness, no pollution, reliability, low vibration, high surface speed, low energy consumption, underwater operation, built-in condition monitoring.

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 Magnetic bearing

When the magnetic bearing is rotated, there is no surface contact, so there is no wear and no lubrication. It will not cause loss of biological materials or stop operation due to contamination. Maglev bearing combines the characteristics of precision rotation and smaller vibration, and has a series of advantages:

No lubrication

Clean and no pollution

reliability

Low vibration

High surface speed

Low energy consumption

Underwater operation

Built in status monitoring

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Sensor bearing

The sensor bearing unit is equipped with dust-proof sensors and multi-function deep groove ball bearings, which are electromechanical components. The sensor body, pulse ring and bearings are mechanically connected to form an integrated module that can be quickly installed. The holistic design helps shorten the development time and reduce the cost of agency and assembly. Strong and solid parts and materials can also reduce the size, reduce weight, improve safety and reliability and more. The series of operations of sensor bearing measurement include: rotational speed, direction of rotation, relative position, acceleration and deceleration.

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 Sensor bearing

The sensor bearing unit is equipped with dust-proof sensors and multi-function deep groove ball bearings, which are electromechanical components. The sensor body, pulse ring and bearings are mechanically connected to form an integrated module that can be quickly installed.

The holistic design helps shorten the development time and reduce the cost of agency and assembly. Strong and solid parts and materials can also reduce the size, reduce weight, improve safety and reliability and more. The series of operations of sensor bearing measurement include:

Revolutions

speed

Direction of rotation

relative position

acceleration

Deceleration

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Sliding sleeve

The self lubrication effect is achieved by dry sliding PTFE surface. The sliding sleeve has reliable, long time running performance and can basically be maintained free. The bushing can carry heavy loads at low sliding speed and provide compact running clearance.

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 Sliding sleeve

The self lubrication effect is achieved by dry sliding PTFE surface. The sliding sleeve has reliable, long time running performance and can basically be maintained free. The bushing can carry heavy loads at low sliding speed and provide compact running clearance.

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Sealing element

Provide a more customized sealing solution for all bearing types and a series of laboratory, surgical and other professional medical applications. In order to meet the specific needs of customers, we have developed custom PTFE and other specially formulated sealing materials for the following applications: the extreme temperature is sensitive to friction, the chemical compatibility is non lubricated and the abrasive medium is used.

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 Sealing element

Provide a more customized sealing solution for all bearing types and a series of laboratory, surgical and other professional medical applications.

In order to meet the specific needs of customers, the custom PTFE and other specially formulated sealing materials for the following applications have been developed with the original equipment agent design team.

Extreme temperature

Application to friction sensitive

Chemical compatibility

Non lubricated and abrasive media

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Engineering consulting service

Years of experience, working conditions and challenges involve almost all types of rotating axes or applications, which can help you set up your new design right from the beginning. Our engineering consulting services include: Design Optimization - help your product to be quickly listed for design verification - test your design and provide our professional support for root cause analysis - problem solving based on facts. Engineering consulting services rely on proven design optimization and design verification capabilities to enable you to market new products and solutions faster in a more competitive way. In addition, through root cause analysis (i.e. troubleshooting), our consultants can help you.

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 Engineering consulting service

Years of experience, working conditions and challenges involve almost all types of rotating axes or applications, which can help you set up your new design right from the beginning. Our engineering consulting services include:

Design optimization to help your product launch quickly

Design validation - test your design and provide our professional support.

Root cause analysis -- problem solving based on facts

Engineering consulting services rely on proven design optimization and design verification capabilities to enable you to market new products and solutions faster in a more competitive way. In addition, through root cause analysis (i.e. troubleshooting), our consultants can help you determine why a design does not work as expected.

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Lubrication solution

Improper lubrication - excessive, insufficient, wrong lubrication or lubricant contamination - 36% premature failure of bearings. Automatic lubrication technology allows you to sit back and relax. The lubrication solution includes a more automatic micro lubrication (MQL) system in the agency process, as well as a centralized multi point lubrication system for driving, bearing and auxiliary equipment. The lubrication solution has many important advantages, including speeding up agency, reducing maintenance costs, and healthier, more environmentally-friendly workshops.

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 Lubrication solution

Improper lubrication - excessive, insufficient, wrong lubrication or lubricant contamination - 36% premature failure of bearings. Automatic lubrication technology allows you to sit back and relax.

The lubrication solution includes a more automatic micro lubrication (MQL) system in the agency process, as well as a centralized multi point lubrication system for driving, bearing and auxiliary equipment. The lubrication solution has many important advantages, including speeding up agency, reducing maintenance costs, and healthier, more environmentally-friendly workshops.

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Cylindrical roller bearings

Cylindrical roller bearings have many designs, series and sizes. Most of them are single row bearings with cages. High performance bearings, single row and double row full roller bearings (without cages) make the standard bearings listed in the catalog more complete and richer. Bearings with cages can withstand heavy radial loads, fast acceleration and high speed applications. Full roller bearings contain a larger number of rollers, so they are suitable for medium speed heavy duty applications. The high bearing cylindrical roller bearing combines the high bearing capacity of the full bearing and the high-speed capability of the bearing with the cage.

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 Cylindrical roller bearings

Cylindrical roller bearings have many designs, series and sizes. Most of them are single row bearings with cages. High performance bearings, single row and double row full roller bearings (without cages) make the standard bearings listed in the catalog more complete and richer.

Bearings with cages can withstand heavy radial loads, fast acceleration and high speed applications. Full roller bearings contain a larger number of rollers, so they are suitable for medium speed heavy duty applications. The high bearing cylindrical roller bearing combines the high bearing capacity of the full bearing and the high-speed capability of the bearing with the cage.

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