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Shanghai Ju Peng Bearing Co., Ltd.

Multi supplier of bearing industry

Service hotline: A kind of Thirteen billion eight hundred and eighteen million six hundred and thirty-seven thousand and eight hundred

Consultation hotline: A kind of 021-61396282

Fax: A kind of 021-61396283

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 Metallurgy - Shanghai giant Bearing Co., Ltd.

metallurgy

Few industries can compare with the harsh working conditions of steel and other metal works. Temperature and speed limits. Heavy and continuous impact load. Grinding dust, corrosive chemicals and high humidity. The combination of these conditions will degrade equipment and cause unplanned downtime. Even under good working conditions, effective maintenance will be difficult. The steel industry is also facing fierce global competition and environmental censorship. Profit? The demand for productivity, profitability and sustainability is unprecedented.

A kind of Solution Solutions

metallurgy

Harsh conditions and fierce competition

Few industries can compare with the harsh working conditions of steel and other metal works. Temperature and speed limits. Heavy and continuous impact load. Grinding dust, corrosive chemicals and high humidity. The combination of these conditions will degrade equipment and cause unplanned downtime. Even under good working conditions, effective maintenance will be difficult.

The steel industry is also facing fierce global competition and environmental censorship. Profit? The demand for productivity, profitability and sustainability is unprecedented.

Metallurgical solutions can help.

Expertise in bearings and bearing units, seals, lubrication systems, mechatronics and services can provide unique system solutions for upstream and downstream applications.

The tools and techniques provided include lifecycle management, an effective way to reduce total cost for each stage of the device, including from technical parameters and design to operation and maintenance. The solutions provided can help factories:

Increase output

Reduce unplanned downtime

Reduce operating costs

Improve product quality

Reduce maintenance

Reduce environmental impact.

Improving safety production;

Upgrading of equipment

Metallurgical industry, application, case and plan

Upstream steelmaking

In view of the increasing demand for steel and competition, steel mills are now looking for ways to optimize the agency and save the cost per ton of steel. Considering the harsh environment of transporting materials in factories, this is a major challenge. Upstream solutions help factories convert raw materials into molten steel. The process is more stable, cost-effective, quality, safety and reliability.

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 Upstream steelmaking

In view of the increasing demand for steel and competition, steel mills are now looking for ways to optimize the agency and save the cost per ton of steel. Considering the harsh environment of transporting materials in factories, this is a major challenge.

Upstream solutions help factories convert raw materials into molten steel. The process is more stable, cost-effective, quality, safety and reliability.

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Upstream continuous casting

In view of the increasing demand and competition of steel, the continuous casting agent is facing tremendous pressure of optimizing agency and saving tonnes cost. Many steelmaking plants try to stand out by improving process control, improving product quality and upgrading products with higher steel grades. In the course of operation, the continuous casting agent line is faced with a series of conditions that make the process and products difficult to improve. Frequent and expensive downtime for maintenance is inevitable because water, mold fluxes and scale will enter the bearing block. With decades of experience in the industry, solutions help customers reduce maintenance costs, enhance process control and improve continuous casting agents.

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 Upstream continuous casting

In view of the increasing demand and competition of steel, the continuous casting agent is facing tremendous pressure of optimizing agency and saving tonnes cost. Many steelmaking plants try to stand out by improving process control, improving product quality and upgrading products with higher steel grades.

In the course of operation, the continuous casting agent line is faced with a series of conditions that make the process and products difficult to improve. Frequent and expensive downtime for maintenance is inevitable because water, mold fluxes and scale will enter the bearing block.

With decades of experience in the industry, the solution helps customers reduce maintenance costs, enhance process control and improve the agent ratio of continuous casting agents.

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Upstream mill

While maintaining and improving the quality of products, hot rolling mills and cold rolling mills are facing increasing pressure on production. This usually means adjusting equipment to accommodate heavier loads or reconfiguring the mill housing, which is an extremely expensive proposal. In these two cases, the characteristics of process control make the work condition and maintenance demand of bearing configuration more severe. Operational safety and environmental legislation have increased the difficulty of challenge. As a long-term partner of metallurgical agents all over the country, Shandong Hau Mao Machinery Equipment Co., Ltd. provides different tools and technologies for agents. The solution helps rolling mill to improve process control, upgrade existing equipment, reduce total cost and full...

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 Upstream mill

While maintaining and improving the quality of products, hot rolling mills and cold rolling mills are facing increasing pressure on production. This usually means adjusting equipment to accommodate heavier loads or reconfiguring the mill housing, which is an extremely expensive proposal.

In these two cases, the characteristics of process control make the work condition and maintenance demand of bearing configuration more severe. Operational safety and environmental legislation have increased the difficulty of challenge.

As a long-term partner of metallurgical agents all over the country, Shandong Hau Mao Machinery Equipment Co., Ltd. provides different tools and technologies for agents. The solution helps rolling mills to improve process control, upgrade existing equipment, reduce total cost and meet new environmental needs.

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Drive system service - rolling mill

For rolling mills, impact load, vibration, heat, dust and rapidly changing operating conditions will constantly threaten the reliability of the transmission system. Significant impact on torque and power requirements. Maintenance operation is usually time-consuming and potentially dangerous. Product quality will be negatively affected by system vibration, improper design or unreliable function of supporting system. Transmission service can help the mill cope with all these challenges and more. Understand that the rolling mill is a complex system. The agent, transmission system and products in the system will interact with each other, which can help you achieve several unexpected goals: improve...

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 Drive system service - rolling mill

For rolling mills, impact load, vibration, heat, dust and rapidly changing operating conditions will constantly threaten the reliability of the transmission system. Significant impact on torque and power requirements. Maintenance operation is usually time-consuming and potentially dangerous. Product quality will be negatively affected by system vibration, improper design or unreliable function of supporting system.

Transmission service can help the mill cope with all these challenges and more. Knowing that the mill is a complex system, the interaction between agent equipment, transmission system and products can help you achieve several unexpected goals.

Improving rolling time and reliability

Completely focused on health, safety and environmental factors.

Produce more quality products

Higher performance and more output

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Ultra low speed bearing monitoring

It is a common misconception that low speed rolling bearing can not be monitored by vibration analysis. In fact, effective signal processing patent technology can detect and diagnose bearing faults at extremely low speed. Low speed bearings in steel mills are usually located in dangerous or untouchable positions in key agents. These bearings have high replacement cost and long delivery time. Replacement takes several days to several weeks. Therefore, it is important to understand the exact state of the whole process. Ultra low speed bearing monitoring is suitable for converter, ladle turret, mixer and bridge crane. Bearing monitoring procedures for low speed applications include non service status checks (...

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 Ultra low speed bearing monitoring

It is a common misconception that low speed rolling bearing can not be monitored by vibration analysis. In fact, effective signal processing patent technology can detect and diagnose bearing faults at extremely low speed.

Low speed bearings in steel mills are usually located in dangerous or untouchable positions in key agents. These bearings have high replacement cost and long delivery time. Replacement takes several days to several weeks. Therefore, it is important to understand the exact state of the whole process. Ultra low speed bearing monitoring is suitable for converter, ladle turret, mixer and bridge crane.

Bearing monitoring procedures for low speed applications include non service state inspection (appearance check and wear clearance measurement during major failures), and service technology, such as regular grease sampling / analysis and multi parameter low speed vibration monitoring. Its advantages include:

Early identification of bearing failures

Reduce the risk of accidental failure

Reduce unplanned downtime

Reduce maintenance costs

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Asset efficiency optimization

Asset efficiency optimization (AEO) combines deep knowledge accumulation, extensive industry experience, sexual service and consulting ability with product and technology. The resulting end result is a clear understanding of the customer's business objectives, the use of unparalleled ability in the industry, to provide customers with unique solutions and deliver real value. Effective implementation of the AEO method requires taking into account your unique system and regularly and accurately asking and answering the following five questions: what do I have to do? Why do I have to do this? Who must do it at what time? What do I have to do? What do I have to do next time? Asset efficiency is excellent.

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 Asset efficiency optimization

Asset efficiency optimization (AEO) combines deep knowledge accumulation, extensive industry experience, sexual service and consulting ability with product and technology. The resulting end result is a clear understanding of the customer's business objectives, the use of unparalleled ability in the industry, to provide customers with unique solutions and deliver real value.

Effective implementation of the AEO method requires taking into account your unique system and regularly and accurately asking and answering the following five questions:

What do I have to do?

Why do I have to do this?

Who must do it at what time?

What do I have to do?

What do I have to do next time?

The asset efficiency optimization method combines a broad range of strategic and tactical tools to help answer these questions, so as to achieve greater efficiency and efficiency in order to reduce your overall cost of ownership (TCO).

Together with you, identify areas to focus on in order to achieve faster return on investment. The AEO program tailored to you can use qualified manpower and technology to help your factory run, including training, logistics, complete predictive maintenance (PdM) contract services, and even remote assistance.

Mechanical maintenance and operational efficiency expertise helps you reduce plant energy use and improve the sustainable development footprint of the plant.

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Review of maintenance strategy

This process helps ensure that you are able to maintain the correct equipment on the right equipment at the right time. The end goal includes: making maintenance work consistent with business needs, reducing equipment damage and loss, improving availability and reliability, and reducing overall maintenance costs in a sustainable manner.

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 Review of maintenance strategy

This process helps ensure that you are able to maintain the correct equipment on the right equipment at the right time.

The final goals include:

Make maintenance work consistent with business needs.

Reduce equipment damage and loss

Improve availability and reliability

Reducing overall maintenance costs in a sustainable manner

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Remote diagnosis service

Today, the advantages of state maintenance and predictive maintenance have been widely recognized. However, these two maintenance schemes have not been widely implemented, because the effective implementation of predictive maintenance scheme may be a complex and expensive process. Remote diagnosis service is a simpler and more cost effective solution. The remote diagnosis service is provided by our cloud computing infrastructure, allowing any company to access the implementation level predictive maintenance plan through the network or to reduce the cost of the existing solution. Relying on mature asset diagnostics software and hardware, as well as our analysis, diagnosis and prediction knowledge, you can set your key to...

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 Remote diagnosis service

Today, the advantages of state maintenance and predictive maintenance have been widely recognized. However, these two maintenance schemes have not been widely implemented, because the effective implementation of predictive maintenance scheme may be a complex and expensive process. Remote diagnosis service is a simpler and more cost effective solution. The remote diagnosis service is provided by our cloud computing infrastructure, allowing any company to access the implementation level predictive maintenance plan through the network or to reduce the cost of the existing solution. Relying on mature asset diagnostics software and hardware, as well as our analysis, diagnosis and prediction knowledge, you can make a faster and more accurate judgement of the health of your key equipment. By providing you with professional knowledge and accessing the status data of your device all day long, the remote diagnostic service helps:

Improving reliability and availability of equipment

Reduce operation and maintenance costs

Reduce capital and IT investment

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Customer demand analysis asset management

Customer demand analysis is based on asset efficiency optimization work management mode. The model includes customer's business objectives, maintenance strategy, how to identify work, execution control, tracking and measurement. Customer needs analysis evaluates each domain and compares it with benchmarks. Use benchmarks to identify customer strengths and improve potential. It helps to identify which activities customers can undertake to fill these gaps.

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 Customer demand analysis asset management

Customer demand analysis is based on asset efficiency optimization work management mode. The model includes customer's business objectives, maintenance strategy, how to identify work, execution control, tracking and measurement. Customer needs analysis evaluates each domain and compares it with benchmarks.

Use benchmarks to identify customer strengths and improve potential. It helps to identify which activities customers can undertake to fill these gaps.

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Customer demand analysis lubrication management

Customer demand analysis lubrication management (CNA-LM) is a tool for evaluating and benchmarking the lubrication management of your customers. CNA-LM adopts the same method of customer demand analysis - energy and Sustainability: 40 problems are divided into 4 groups, 10 in each group, and the reactive asset efficiency optimization (AEO) process: strategy / identification / control / execution. Customer needs analysis evaluates each domain and compares it with benchmarks. Use benchmarks to identify customer strengths and improve potential.

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 Customer demand analysis lubrication management

Customer demand analysis lubrication management (CNA-LM) is a tool for evaluating and benchmarking the lubrication management of your customers.

CNA-LM adopts the same method of customer demand analysis - energy and Sustainability: 40 problems are divided into 4 groups, 10 in each group, and the reactive asset efficiency optimization (AEO) process: strategy / identification / control / execution. Customer needs analysis evaluates each domain and compares it with benchmarks. Use benchmarks to identify customer strengths and improve potential.

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Customer demand analysis - energy and Sustainability

Customer demand analysis - energy and Sustainability (CNA-ES) is a wide range of network wide plant wide assessment tools to examine possible opportunities to improve energy efficiency operations. Assess the possibility of improving chemical processing, lubrication and other operation processes in order to reduce environmental impact. The evaluation is carried out by the main personnel of the plant, usually focusing on the following four key areas: energy and environmental management, energy efficiency tools, energy efficiency and operation environment control.

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 Customer demand analysis - energy and Sustainability

Customer demand analysis - energy and Sustainability (CNA-ES) is a wide range of network wide plant wide assessment tools to examine possible opportunities to improve energy efficiency operations.

Assess the possibility of improving chemical processing, lubrication and other operation processes in order to reduce environmental impact. The evaluation is carried out by the main personnel of the plant, usually focusing on the following four key areas:

Energy and environmental management

Energy efficiency tools

Energy efficiency operation

environmental control

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Engineering consulting service

Develop a new gearbox with higher power and improve existing gas turbines to meet the increasing demand of the market or design a new generation of wind turbines with a higher kilowatt cost ratio. The scope of open projects is very extensive. The rapid development of technology makes technology development more important. Only by innovating solutions and improving quality and performance, can your equipment maintain a more status and meet your customers' lower requirements. In order to successfully develop technology development projects, you often need to have different knowledge, such as more professional computing and material experts. But sometimes your company does not necessarily have all the professional skills.

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 Engineering consulting service

Develop a new gearbox with higher power and improve existing gas turbines to meet the increasing demand of the market or design a new generation of wind turbines with a higher kilowatt cost ratio. The scope of open projects is very extensive. The rapid development of technology makes technology development more important. Only by innovating solutions and improving quality and performance, can your equipment maintain a more status and meet your customers' lower requirements.

In order to successfully develop technology development projects, you often need to have different knowledge, such as more professional computing and material experts. But sometimes your company does not necessarily have all the professional skills.

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Engineering simulation service

The split and excessive displacement in the equipment structure, or the split of the equipment frame and shafting, may cause excessive noise and vibration, and increase the risk of energy use and safety. At the end of the day, these problems may lead to unexpected factory shutdown, accompanied by costly maintenance, repair and agency cost. Engineering simulation service is a comprehensive product that uses dynamic, time based vibration data captured in the operation of equipment and more engineering simulation programs to solve repeated equipment failures. The split and excessive displacement in the structure of the equipment or the split of the frame and shafting of the equipment may cause excessive noise and vibration.

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 Engineering simulation service

The split and excessive displacement in the equipment structure, or the split of the equipment frame and shafting, may cause excessive noise and vibration, and increase the risk of energy use and safety. At the end of the day, these problems may lead to unexpected factory shutdown, accompanied by costly maintenance, repair and agency cost.

Engineering simulation service is a comprehensive product that uses dynamic, time based vibration data captured in the operation of equipment and more engineering simulation programs to solve repeated equipment failures. The split and excessive displacement in the equipment structure, or the split of the equipment frame and shafting, may cause excessive noise and vibration, and increase the risk of energy use and safety.

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Condition monitoring

Condition monitoring is used to determine the state of machinery in operation. The key to successful state monitoring is to know how the target understands and when to use the knowledge. Successful implementation of the program can repair defective parts before failure. Condition monitoring can not only help factory personnel reduce the possibility of catastrophic failure, but also enable them to pre order parts, arrange manpower, and arrange other maintenance during shutdown.

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 Condition monitoring

Condition monitoring is used to determine the state of machinery in operation. The key to successful state monitoring is:

Know target

How to understand

When to use this knowledge

Successful implementation of the program can repair defective parts before failure. Condition monitoring can not only help factory personnel reduce the possibility of catastrophic failure, but also enable them to pre order parts, arrange manpower, and arrange other maintenance during shutdown.

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Predictive maintenance

All predictive maintenance (PdM) plans try to use the corresponding technology to detect mechanical states that may cause failure and predict the time of failure occurrence. In addition to these PdM basic features, the predictive maintenance service contract also includes an active task type that determines the mechanical life extension.

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 Predictive maintenance

All predictive maintenance (PdM) plans try to use the corresponding technology to detect mechanical states that may cause failure and predict the time of failure occurrence. In addition to these PdM basic features, the predictive maintenance service contract also includes an active task type that determines the mechanical life extension.

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Remote diagnosis service

Today, the advantages of state maintenance and predictive maintenance have been widely recognized. However, these two maintenance schemes have not been widely implemented, because the effective implementation of predictive maintenance scheme may be a complex and expensive process. Remote diagnosis service is a simpler and more cost effective solution. The remote diagnosis service is provided by our cloud computing infrastructure, allowing any company to access the implementation level predictive maintenance plan through the network or to reduce the cost of the existing solution. Depending on asset diagnosis software and hardware, as well as our knowledge about analysis, diagnosis and prediction, you can keep your key equipment healthy.

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 Remote diagnosis service

Today, the advantages of state maintenance and predictive maintenance have been widely recognized. However, these two maintenance schemes have not been widely implemented, because the effective implementation of predictive maintenance scheme may be a complex and expensive process. Remote diagnosis service is a simpler and more cost effective solution. The remote diagnosis service is provided by our cloud computing infrastructure, allowing any company to access the implementation level predictive maintenance plan through the network or to reduce the cost of the existing solution. Relying on asset diagnosis software and hardware, as well as our analysis, diagnosis and prediction knowledge, you can make a faster and more accurate judgement of the health of your key equipment. By providing you with professional knowledge and accessing the status data of your device all day long, the remote diagnostic service helps:

Improving reliability and availability of equipment

Reduce operation and maintenance costs

Reduce capital and IT investment

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Root cause analysis

The root cause analysis (RCA) is to find out the cause of the machine failure and make use of the information to work out a process that helps prevent future failures. The program generally investigates three basic types of failure: physical or technical reasons, intentional or unintentional human errors originate from organizational structure, operational procedures and defects in decision-making process.

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 Root cause analysis

The root cause analysis (RCA) is to find out the cause of the machine failure and make use of the information to work out a process that helps prevent future failures. The program generally investigates three basic types of fault causes:

Physical or technical reasons

Deliberate or unintentional human error

The organizational structure is caused by defects in organizational system, operation procedures and decision-making process.

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Installation and removal of bearings

Installation is one of the key stages that affect the service life of bearings. If the right method and tools are not used to install bearings, the service life of bearings will be shortened. About 16% of all premature failure of bearings were caused by improper installation or incorrect installation techniques. After a period of time, the bearing will reach the end of service life and the bearing must be replaced. Although this bearing can not be used again, the bearing must be removed in the correct way, so that the service life of the replacement bearing will not be affected. First of all, using correct dismantling methods and tools can help prevent damage to other machine components, such as...

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 Installation and removal of bearings

Installation is one of the key stages that affect the service life of bearings. If the right method and tools are not used to install bearings, the service life of bearings will be shortened. About 16% of all premature failure of bearings were caused by improper installation or incorrect installation techniques.

After a period of time, the bearing will reach the end of service life and the bearing must be replaced. Although this bearing can not be used again, the bearing must be removed in the correct way, so that the service life of the replacement bearing will not be affected. First of all, using correct dismantling methods and tools can help prevent damage to other machine components, such as axles and bearing housings, which are usually reused. Secondly, using the wrong method of demolition may bring danger to operators.

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Repair and maintenance services

Repair is an important factor to reduce the life cost of industrial equipment. It has the following advantages: extending the working life of components, reducing maintenance costs, extending reliable agent running time, improving agency power, reducing the possibility of failure, maintaining the state of spare parts inventory, and improving the reliability of overall assets.

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 Repair and maintenance services

Repair is an important factor to reduce the cost of industrial equipment life. It has the following advantages:

Extend the service life of components

Reduce maintenance costs

Extend reliable agent run time and enhance agency power.

Reduce the possibility of failure

Maintain spare parts inventory status

Improving overall asset reliability

Provide improvement suggestions for reliability.

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Accurate neutralization equilibrium analysis

For service teams, more complex rotation and geometric alignment tasks can be overcome. This service adopts the updated technology for the Chinese device, and handles the intractable task under the support of the program database. In addition, our experienced team provides assistance in installation and machine alignment.

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 Accurate neutralization equilibrium analysis

For service teams, more complex rotation and geometric alignment tasks can be overcome. This service adopts the updated technology for the Chinese device, and handles the intractable task under the support of the program database. In addition, our experienced team provides assistance in installation and machine alignment.

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Grease test and analysis service

Proper lubrication is a key factor to increase the service life of bearings. Pollution will have a great impact on the service life of grease, and it will also affect the service life of bearings. Grease analysis and testing services, the use of a wide range of internal fine chemicals, measuring equipment and testing equipment to measure the degree of contamination associated with bearing work conditions. According to the test and analysis results, you recommend corrective measures to reduce or eliminate pollution. These include: in addition, a more suitable bearing grease seal solution suitable for the working condition of the bearing.

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 Grease test and analysis service

Proper lubrication is a key factor to increase the service life of bearings. Pollution will have a great impact on the service life of grease, and it will also affect the service life of bearings.

Grease analysis and testing services, the use of a wide range of internal fine chemicals, measuring equipment and testing equipment to measure the degree of contamination associated with bearing work conditions. According to the test and analysis results, you recommend corrective measures to reduce or eliminate pollution. These measures include:

In addition, a more suitable bearing grease suitable for the work condition of the bearing.

Sealing solution

Automatic lubrication system

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Operator driven reliability

Operator driven reliability (ODR) is an advocacy process designed to enable operators to contribute actively to the company's maintenance strategy. This method is based on a simple fact that machine operators first detect changes in machine state, even smaller changes.

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 Operator driven reliability

Operator driven reliability (ODR) is an advocacy process designed to enable operators to contribute actively to the company's maintenance strategy. This method is based on a simple fact that machine operators first detect changes in machine state, even smaller changes.

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Initiative reliability maintenance

The predictive maintenance items of the system can only predict machine failures, and the initiative reliability maintenance service can identify the root causes of these failures and take measures to prevent them from happening again. The process involves using the system approach to determine the asset production baseline and then taking corrective actions to reduce the total cost of life cycle.

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 Initiative reliability maintenance

The predictive maintenance items of the system can only predict machine failures, and the initiative reliability maintenance service can identify the root causes of these failures and take measures to prevent them from happening again. The process involves using the system approach to determine the asset production baseline and then taking corrective actions to reduce the total cost of life cycle.

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Integrated maintenance solution

The integrated maintenance solution (IMS) is a performance-based partnership agreement. Develop and implement your asset management strategy, from which your organization will share better results. It will also become part of your operation team. We provide bearings, seals and lubricants, and manage the reliability of your plant. We are also working with you to integrate our rich experience and expertise in the field of asset management with our knowledge in the field of rotating equipment, thereby reducing the total cost of ownership of your assets.

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 Integrated maintenance solution

The integrated maintenance solution (IMS) is a performance-based partnership agreement. Develop and implement your asset management strategy, from which your organization will share better results.

It will also become part of your operation team. We provide bearings, seals and lubricants, and manage the reliability of your plant. We are also working with you to integrate our rich experience and expertise in the field of asset management with our knowledge in the field of rotating equipment, thereby reducing the total cost of ownership of your assets.

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Customer training

Nowadays, agents are under great pressure and need to provide the highest possible quality service at the lowest possible cost. Therefore, increasing the reliability of equipment becomes the key issue. The profitability of all agents depends on the skills of their employees, and how the employers and the industry support these people to fulfill their potential.

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 Customer training

Nowadays, agents are under great pressure and need to provide the highest possible quality service at the lowest possible cost. Therefore, increasing the reliability of equipment becomes the key issue. The profitability of all agents depends on the skills of their employees, and how the employers and the industry support these people to fulfill their potential.

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Online condition monitoring system

The steel mill has suffered a high probability of bearing failure in the gearbox of its finishing mill rack, resulting in expensive maintenance costs and planned out of production. Although the factory uses external service providers for portable vibration measurement, failures still occur every three months.

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 Online condition monitoring system

The steel mill has suffered a high probability of bearing failure in the gearbox of its finishing mill rack, resulting in expensive maintenance costs and planned out of production. Although the factory uses external service providers for portable vibration measurement, failures still occur every three months.

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Customer requirement analysis

For example, a rolling mill has worked hard to improve the performance of its rolling mill. Asset management and maintenance, operation and procurement staff together to carry out customer needs analysis.

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 Customer requirement analysis

For example, a rolling mill has worked hard to improve the performance of its rolling mill. Asset management and maintenance, operation and procurement staff together to carry out customer needs analysis.

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